Sintered Stone

Countertops

Fabrication

Precision Cutting, Perfect Installation, and Equipment Selection
Key Points

What is Sintered Stone Fabrication?

Sintered stone fabrication involves the process of cutting and shaping sintered stone into finished products, such as countertops, facades, and flooring. This high-performance material is known for its durability, heat resistance, and aesthetic appeal, making it ideal for high-end applications like sintered stone countertops.

Sintered Stone Application

Kitchen Island
Bathroom
Table Top
Worktop
Sintered Stone Fabrication

Why Choose Sintered Stone for Countertops?

Durability:

Resistant to heat, stains, and scratches.

Aesthetic Versatility:

Available in a range of designs and colors.

Low Maintenance:

Easy to clean and maintain.

Sintered Stone Fabrication

Key Fabrication Technologies for Sintered Stone Countertops

Water Jet Cutting

Cuts thick slabs without heat, making it perfect for custom countertop shapes. Best Use: Custom shapes, detailed patterns, intricate edge cuts.

CNC Cutting Machines

Ideal for precision cuts and complex designs. Perfect for large-format sintered stone countertops. Best Use: High-volume production, intricate designs.

Laser Cutting

Provides high-precision for fine lines and engraving. Suitable for detailed designs on thinner countertops. Best Use: Fine-line engraving and precision details for countertops.

Sintered Stone Fabrication

Equipment and Specifications

Infrared cutting machine

Name: Infrared cutting machine
Usage: Straight line cutting
Advantages: low cost, high utilization rate

Waterjet cutting machine

Purpose: Allows cutting of complex shapes, including 45-degree angles, at the same time can meets the requirements for small angle cutting
Advantages: Fast speed, high efficiency, cutting of various irregular and complex shapes

Angle grinder

Usage:Can be used for cutting, grinding and polishing
Advantages:low cost, high utilization rate, easy to carry

Drill machine & Glass drill bits

Usage: Drilling holes
Advantages:Fast speed, high efficiency and low cost

Countertop System Fabrication Guidelines

Cutting—Material Selection and Pre-processing Considerations

Choose slabs as per design dimensions, preferably smaller sizes for processing.

Place disposable wooden boards or rubber bases under the slab during processing to ensure stability

Before cutting, inspect the slabs for defects and ensure it is the right pattern, also check whether the slab is flat, if not, can press another slab of the same size on it.

Countertop System Fabrication Guidelines

Cutting—Waterjet Processing Parameters

For portable electric saw maintain a steady speed of 0.5m/min to 1 m/min.

Maintain stability during hand-held circular saw operation, Control the propelled speed within 1.5 m/min, avoiding oscillation, and cutting the last 10cm at a speed of 0.8m/min to 1.5 m/min;

No. Thickness/(h/mm) Waterjet Speed / (mm/min) Amount of Emery / (g/min) Water Pressure / MPa Remarks
1 h≤6 1500-1800 130 240-320 Water Pressure Range ±3%
2 6<h≤12 1000-1500 160 280-320 Water Pressure Range ±3%
3 h>12 800-1000 190 320 Water Pressure Range ±3%
Countertop System Fabrication Guidelines

Cutting—Infrared Cutting Machine Processing Parameters

In order to avoid cutting damage, the machining speed at the starting and ending points must always be reduced by 50% compared to full speed.

No. Thickness/(h/mm) Waterjet Speed / (mm/min) Amount of Emery / (g/min) Water Pressure / MPa Remarks
1 Straight line 300 2100-2800 1000-1500 Water Pressure Range ±3%
2 Straight line 350 1900-2500 1000-1500 50%
3 Straight line 400 1500-2300 1000-1500 50%
4 Straight line 500 1000-1600 1000-1500 50%
5 Chamfer 300 2100-2800 500-750 50%
6 Chamfer 350 1900-2500 500-750 50%
7 Chamfer 400 1500-2300 500-750 50%
8 Chamfer 500 1000-1600 500-750 50%
Countertop System Fabrication Guidelines

Cutting-Stress Release

Cuts to distribute stresses in order to reduce the damage rate. It is important to remove 2 cm of each side from the slab.

Inspired by our work?

To learn more about the details of Sintered Stone Countertop Fabrication, please feel free to contact us.

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Ask for a Quick Quote

We will contact you within 1 working day, please pay attention to the email with “lbsinteredstone”. 

Ask for A Quote

We will contact you within 1 working day, please pay attention to the email with “lbsinteredstone”. 

Ask for a Quick Quote

We will contact you within 1 working day, please pay attention to the email with “lbsinteredstone”.